Production Management

Standardize production plans, work instructions, and real-time costing to ensure consistent operations and communicate vital information directly to the production floor.
Efficiently calculate the necessary resources, including estimated time and costs, to complete a process with precision and speed.
Enhance production scheduling by aligning it with the availability of raw materials and assembly items, eliminating bottlenecks and boosting overall output.
Monitor the progress of work orders from initiation to completion, with the advantage of accessing real-time progress data whenever required.
Maintain accurate insights into available materials by committing inventory at the initiation of work orders.
Capture labour and scrap usage in real-time to ensure precise calculation of the Cost of Goods Sold.
Gain comprehensive knowledge of the goods and assemblies required for production and guarantee their proper allocation in terms of time and location.
Streamline and automate the intricate processes involved in setting up and scheduling work order completion.
Ensure consistency in production plans, work instructions, and real-time costing, and directly disseminate pertinent information to the production floor.
Efficiently and precisely determine the necessary resources, including anticipated time and costs, to successfully execute a process.
Optimize production schedules by considering the availability of raw materials and assembly items, effectively eliminating bottlenecks and enhancing output.

Production Planning, Scheduling, and Execution

Enhance your production management capabilities with our advanced production planning feature. It intelligently determines the most effective route for each item, providing realistic estimates for start and end dates of each task. By evaluating the available capacity, you can ensure optimum utilization of resources and meet your production targets efficiently. It empowers you to arrange, control, and optimize workloads over a fixed period of time. With machine resource allocation based on a FIFO sequence set up by the planner, you can streamline your operations and achieve maximum efficiency in your manufacturing or production processes.

Allocate resources efficiently by strategically planning the production process beforehand to ensure optimal utilization of all inputs.
Enhance production planning by effectively mitigating uncertainties and seamlessly meeting deadlines.
Boost production efficiency by eliminating possible bottlenecks, minimizing delays, and achieving optimal operational efficiency.
Perform a comprehensive analysis of task dependencies, resource availability, and production constraints to receive optimal route recommendations from the system, minimizing bottlenecks and guaranteeing a smooth workflow.

Discrete Manufacturing

It provides discrete manufacturers with a range of choices to efficiently handle their production processes, regardless of their size, intricacy, or business development stage. This includes the ability to work seamlessly without work orders, automatically track and deduct materials upon completion, effectively manage materials and labour expenses as work-in-process costs, or establish and monitor labour through a routing ticket system using adaptable configuration options by location. Moreover, it offers configurable work order completion logic and advanced data collection features for enhanced operational control.

Facilitating manufacturers to enhance their production processes, thereby enhancing operational efficiency.
Determining distinct completion rules aligned with specific requirements, fostering enhanced control and customization of the production process.
Eliminate the necessity for manual tracking, thus minimizing the likelihood of errors or oversights.
Empower to establish distinct completion rules tailored to their unique needs, enabling superior control and customization of the production process.

Lean Manufacturing

It offers tremendous benefits for manufacturers, enabling to eliminate waste, reduce costs, and enhance customer satisfaction. By bypassing the need for work orders and utilizing the assembly build transaction, manufacturers can seamlessly adhere to lean principles while streamlining their production process. With real-time inventory management, enhanced traceability, and the ability to simplify production, lean manufacturers can achieve significant improvements in efficiency and profitability. By implementing cross-training, visual management, and fostering a culture of continuous improvement, manufacturers can further enhance their lean journey and unlock new levels of success. This allows them to consume components and swiftly generate the finished product.

Identify and eliminate wasteful activities such as overproduction, excess inventory, waiting time, defects, or unnecessary transportation.
Optimize resource utilization, minimize inventory, decrease lead times, and enhance overall productivity by eliminating waste.
Enhance customer satisfaction and foster long-term relationships, ultimately leading to increased repeat business and customer referrals.
Simplify the production process, streamline workflow, reduce administrative tasks, and focus more on value-added activities.

Batch Processing

It allows for individual processing and tracking of every batch by incorporating lot tracking functionality, it ensures complete end-to-end traceability. Each batch is meticulously scheduled and assigned machines, employees, work centres, and assets. Through our manufacturing execution systems and barcode and tablet interfaces, all data is continuously tracked and promptly updated in real time. Furthermore, our batch processing functionality accommodates alternate assets, co-products, and provides detailed work instructions for effective recipe/formulation management. With FIFO material issuance for both raw and bulk lot-controlled items, as well as the utilization of Batch Lot ID, manufacturers can derive immense benefits from enhanced material issuance control and comprehensive lot track traceability.

Employ real-time monitoring throughout the production process to efficiently facilitate quality control and promptly detect any potential issues.
Employ robust tracking systems to trace the origins of every batch, promptly address any concerns regarding quality, and promptly take corrective actions.
Maintain accurate inventory levels and minimize the chances of stock shortages and production delays.
Detect any possible production process issues or abnormalities, allowing for timely intervention and effective implementation of corrective measures.

Shop Floor Management

Effortlessly manage, monitor, and generate reports for production orders and schedules, with the ability to assess resource availability, labour utilization, and machine usage. Real-time data collection from the factory floor ensures timely access to supplementary information. Exercise complete control over the allocation of employees, materials, machines, and production time, while delivering immediate feedback and visual alerts to workstations using tablets. Work orders equip shop floor staff with essential manufacturing specifications and accompany the job throughout its progression in the facility.

Conduct a comprehensive assessment of available resources and propose the most effective distribution, aiming to enhance efficiency while minimizing any potential disruptions.
Gain access to supplementary information to promptly implement corrective measures, mitigating expensive delays and ensuring seamless operational continuity.
Optimize communication processes to streamline workflow, saving valuable time and fostering collaboration, ultimately driving enhanced productivity and overall efficiency.
Equip employees with the tools and techniques to work with utmost efficiency and accuracy, reducing errors and ultimately improving overall productivity levels.

Transfer Order

Transfer order feature enables businesses to efficiently relocate items to the appropriate sites in anticipation of assembly. By seamlessly integrating with warehouse management systems and utilizing valuable insights, businesses can effectively handle data pertaining to inventory movement across different locations. With the ability to initiate item fulfilment and item receipt transactions, this functionality streamlines assembly processes and enhances resource optimization. The result is improved customer satisfaction, increased operational efficiency, and better control over inventory management.

Enable the seamless relocation of items to their respective sites prior to assembly by leveraging the distributed inventory system.
Efficiently initiate item fulfilment and item receipt transactions through streamlined transfer orders.
Enhance operational efficiency by eliminating the risk of delays, misplacements, or incorrect assembly caused by limited visibility into inventory availability.
Ensure optimal availability of essential items, in the correct quantities and at the required locations, minimizing the chances of assembly delays or customer dissatisfaction resulting from stockouts.

Manufacturing Mobile

Manufacturing Mobile has transformed the way production operators and managers complete transactions on the warehouse and shop floor. The advantages of this technology are evident: increased efficiency minimized human error and accurate data with real-time visibility. By adopting Manufacturing Mobile, manufacturers can optimize their operations, reduce costs, and deliver high-quality products to customers. Embracing this innovative solution is a game-changer in the manufacturing industry, ensuring a competitive edge in today's fast-paced market. Manufacturing Mobile empowers production operators and managers to effortlessly carry out warehouse and shop floor transactions via a mobile scanner. This seamless process not only enhances efficiency but also reduces the likelihood of human errors, while providing real-time visibility of precise and reliable data.

Achieve real-time progress monitoring, identify obstacles, and make informed choices for seamless operations.
Enhance precision to minimize expensive production errors, mitigate wastage, and deliver superior products to customers
Empower informed decision-making in purchasing, production planning, and stock management, mitigating the risks of stockouts and overstocks.
Attain instant access to required information; update the centralized database in real-time, and gain a comprehensive overview of production activities.

Our implementation strategy is designed to ensure that your business operations undergo a swift and seamless transformation, resulting in faster time to value. Our experienced consultants utilize a structured approach that combines extensive industry knowledge with the latest implementation techniques. This enables you to expedite the deployment of our powerful solution and experience a rapid return on investment.

Through our streamlined process, you can optimize productivity and streamline business processes with minimal disruption. We have consolidated the expertise gained from global deployments into a set of leading practices, providing a clear path to success and delivering rapid business value.

With Nirmalya, you can confidently expect to go live within a predictable timeframe through smart, stepped implementations.

Nirmalya offers its services to companies of all sizes, including startups, fast-growing businesses, medium-sized enterprises, large corporations, and non-profit organizations. We assist these companies in streamlining their operational capabilities without the need for significant capital and operational expenditures. By eliminating the burden of maintaining an Enterprise Resource Planning system, which typically involves investments in manpower, hardware, and software, we help companies focus on their core activities.

Our collaboration with companies involves an initial setup fee for implementation, followed by an annual license fee based on the modules chosen by the customer for implementation. As businesses expand, customers have the flexibility to incorporate new modules as needed.